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Wednesday, April 14, 2010

types of capacitor



Types of Capacitors

There are a very large variety of different types of Capacitors available in the market place and each one has its own set of characteristics and applications from small delicate trimming capacitors up to large power metal can type capacitors used in high voltage power correction and smoothing circuits. Like resistors, there are also variable types of capacitors which allow us to vary their capacitance value for use in radio or "frequency tuning" type circuits. Either way, capacitors play an important part in electronic circuits so here are a few of the more "Common" types of capacitors available.
1. Dielectric

Dielectric Capacitors are usually of the variable type such as used for tuning transmitters, receivers and transistor radios. They have a set of fixed plates and a set of moving plates that mesh with the fixed plates and the position of the moving plates with respect to the fixed plates determines the overall capacitance. The capacitance is generally at maximum when the plates are fully meshed. High voltage type tuning capacitors have relatively large spacings or air-gaps between the plates with breakdown voltages reaching many thousands of volts.
Variable Capacitor Symbols
Radial Lead Film Capacitor

As well as the continuously variable types, preset types are also available called Trimmers. These are generally small devices that can be adjusted or "pre-set" to a particular capacitance with the aid of a screwdriver and are available in very small capacitances of 100pF or less and are non-polarized.
2. Film Capacitors

Film Capacitors are the most commonly available of all types of capacitors, consisting of a relatively large family of capacitors with the difference being in their dielectric properties. These include polyester (Mylar), polystyrene, polypropylene, polycarbonate, metallized paper, teflon etc. Film type capacitors are available in capacitance ranges from 5pF to 100uF depending upon the actual type of capacitor and its voltage rating. Film capacitors also come in an assortment of shapes and case styles which include:

* Wrap & Fill (Oval & Round) - where the capacitor is wrapped in a tight plastic tape and have the ends filled with epoxy to seal them.
*
* Epoxy Case (Rectangular & Round) - where the capacitor is encased in a moulded plastic shell which is then filled with epoxy.
*
* Metal Hermetically Sealed (Rectangular & Round) - where the capacitor is encased in a metal tube or can and again sealed with epoxy.

with all the above case styles available in both Axial and Radial Leads.

Examples of film capacitors are the rectangular metallized film and cylindrical film & foil types as shown below.
Radial Lead Type
Radial Lead Film Capacitor
Axial Lead Type
Metallized Film Capacitor


The film and foil types of capacitors are made from long thin strips of thin metal foil with the dielectric material sandwiched together which are wound into a tight roll and then sealed in paper or metal tubes. These film types require a much thicker dielectric film to reduce the risk of tears or punctures in the film, and is therefore more suited to lower capacitance values and larger case sizes.

Metallized foil capacitors have the conductive film metallized sprayed directly onto each side of the dielectric which gives the capacitor self-healing properties and can therefore use much thinner dielectric films. This allows for higher capacitance values and smaller case sizes for a given capacitance. Film and foil capacitors are generally used for higher power and more precise applications.
3. Ceramic Capacitors

Ceramic Capacitors or Disc Capacitors as they are generally called, are made by coating two sides of a small porcelain or ceramic disc with silver and are then stacked together to make a capacitor. For very low capacitance values a single ceramic disc of about 3-6mm is used. Ceramic capacitors have a high dielectric constant (High-K) and are available so that relatively high capacitances can be obtained in a small physical size. They exhibit large non-linear changes in capacitance against temperature and as a result are used as de-coupling or by-pass capacitors as they are also non-polarized devices. Ceramic capacitors have values ranging from a few picofarads to one or two microfarads but their voltage ratings are generally quite low.

Ceramic types of capacitors generally have a 3-digit code printed onto their body to identify their capacitance value. For example, 103 would indicate 10 x 103pF which is equivalent to 10,000 pF or 0.01μF. Likewise, 104 would indicate 10 x 104pF which is equivalent to 100,000 pF or 0.1μF and so on. Letter codes are sometimes used to indicate their tolerance value such as: J = 5%, K = 10% or M = 20% etc.
4. Electrolytic Capacitors

Electrolytic Capacitors are generally used when very large capacitance values are required. Here instead of using a very thin metallic film layer for one of the electrodes, a semi-liquid electrolyte solution in the form of a jelly or paste is used which serves as the second electrode (usually the cathode). The dielectric is a very thin layer of oxide which is grown electro-chemically in production with the thickness of the film being less than ten microns. This insulating layer is so thin that it is possible to make large value capacitors of a small size. The majority of electrolytic types of capacitors are Polarized, that is the voltage applied to the capacitor terminals must be of the correct polarity as an incorrect polarization will break down the insulating oxide layer and permanent damage may result.

Electrolytic Capacitors are generally used in DC power supply circuits to help reduce the ripple voltage or for coupling and decoupling applications. Electrolytic's generally come in two basic forms; Aluminum Electrolytic and Tantalum Electrolytic capacitors.
Electrolytic Capacitor
Electrolytic Capacitor
1. Aluminium Electrolytic Capacitors

There are basically two types of Aluminium Electrolytic Capacitor, the plain foil type and the etched foil type. The thickness of the aluminium oxide film and high breakdown voltage give these capacitors very high capacitance values for their size. The etched foil type differs from the plain foil type in that the aluminium oxide on the anode and cathode foils has been chemically etched to increase its surface area and permittivity. This gives a smaller sized capacitor than a plain foil type of equivalent value but has the disadvantage of not being able to withstand high AC currents compared to the plain type. Also their tolerance range is quite large up to 20%. Etched foil electrolytic's are best used in coupling, DC blocking and by-pass circuits while plain foil types are better suited as smoothing capacitors in power supplies. Typical values of capacitance range from 1uF to 47000uF. Aluminium Electrolytic's are "polarized" devices so reversing the applied voltage on the leads will cause the insulating layer within the capacitor to be destroyed along with the capacitor, "so be aware".
2. Tantalum Electrolytic Capacitors

Tantalum Electrolytic Capacitors or Tantalum Beads, are available in both wet (foil) and dry (solid) electrolytic types with the dry or solid tantalum being the most common. Solid tantalums use manganese dioxide as their second terminal and are physically smaller than the equivalent aluminium capacitors. The dielectric properties of tantalum oxide is also much better than those of aluminium oxide giving a lower leakage currents and better capacitance stability which makes them suitable for timing applications. Also tantalum capacitors although polarized, can tolerate being connected to a reverse voltage much more easily than the Aluminium types but are rated at much lower working voltages. Typical values of capacitance range from 47nF to 470uF.
Aluminium & Tantalum Electrolytic Capacitor
Aluminium and Tantalum Electrolytic Capacitor